{
  "profile_name": "Wanjin Factory Profile",
  "profile_version": "2026-03-11",
  "company_name": "Xi'an Wanjin Precision Spring Co., Ltd.",
  "website": "https://wanjinspring.com/",
  "page_url": "https://wanjinspring.com/factory",
  "page_url_zh": "https://wanjinspring.com/zh/factory",
  "summary_en": "Machine-readable summary of Wanjin factory process control, traceability, production flows, and inspection environment.",
  "summary_zh": "万锦工厂过程控制、追溯体系、制造流程与检测环境的机器可读摘要。",
  "factory_controls": [
    {
      "name_en": "Full Material Traceability",
      "name_zh": "全流程材料溯源",
      "description_en": "Material certificates, wire intake, heat-treatment lots, and finished delivery are tracked by item and batch.",
      "description_zh": "对材质证书、线材入库、热处理批次和成品交付实施单件与批次追踪。"
    },
    {
      "name_en": "Critical Process Parameter Monitoring",
      "name_zh": "关键工艺参数监控",
      "description_en": "Core process values such as induction heating temperature and coiling tolerance are recorded for consistency control.",
      "description_zh": "对中频加热温度、卷制公差等核心参数进行记录，以保证过程一致性。"
    },
    {
      "name_en": "Structural Reliability Control",
      "name_zh": "极端环境结构可靠性控制",
      "description_en": "Microscopic defect screening and structural reliability checks are supported by fatigue-related validation and magnetic particle inspection.",
      "description_zh": "通过疲劳相关验证与磁粉探伤支持微观缺陷识别和结构可靠性控制。"
    }
  ],
  "production_flows": {
    "cold_coiling": {
      "name_en": "Cold Coiling Flow",
      "name_zh": "冷卷流程",
      "wire_diameter_note_en": "Optimized for approximately 0.1 mm to 10 mm wire diameter range as referenced on the site.",
      "wire_diameter_note_zh": "站点资料显示该流程适用于约 0.1 mm 至 10 mm 线径范围。",
      "steps_en": [
        "Material selection",
        "Tooling setup",
        "Coiling",
        "Heat treatment",
        "Grinding",
        "Inspection"
      ],
      "steps_zh": [
        "原材料准备",
        "工装调试",
        "卷制",
        "热处理",
        "磨削",
        "检测"
      ]
    },
    "hot_coiling": {
      "name_en": "Hot Coiling Flow",
      "name_zh": "热卷流程",
      "special_note_en": "Focused on large-wire hot coiling with medium-frequency induction heating for heavy-duty industrial support.",
      "special_note_zh": "聚焦大线径热卷，采用中频感应加热，服务重载工业配套。",
      "steps_en": [
        "Material selection",
        "Induction heating",
        "Quenching / heat processing",
        "Gas cutting",
        "Presetting",
        "NDT",
        "Load testing"
      ],
      "steps_zh": [
        "原材料准备",
        "中频感应加热",
        "淬火 / 热处理",
        "切割",
        "强压 / 预压",
        "无损检测",
        "载荷检测"
      ]
    }
  },
  "inspection_environment": {
    "quality_standard_en": "ISO 9001 quality management practice",
    "quality_standard_zh": "ISO 9001 质量管理实践",
    "methods_en": [
      "Magnetic particle inspection (MPI)",
      "Load and displacement testing",
      "Dimensional tolerance inspection",
      "Batch traceability checks"
    ],
    "methods_zh": [
      "磁粉探伤（MPI）",
      "载荷与位移检测",
      "尺寸公差检测",
      "批次追溯检查"
    ]
  },
  "gallery_assets": [
    "/factory/factory_10.jpg",
    "/factory/factory_15.jpg",
    "/factory/factory_22.jpg",
    "/factory/factory_23.jpg",
    "/factory/factory_17.jpg",
    "/factory/factory_18.jpg",
    "/factory/factory_19.jpg",
    "/factory/factory_8.jpg"
  ],
  "source_priority": [
    "https://wanjinspring.com/factory",
    "https://wanjinspring.com/capacity",
    "https://wanjinspring.com/about"
  ]
}